front coil and shock write up

Discussion in 'Technical' started by john T, Oct 19, 2010.

  1. john T

    john T Member

    Joined:
    Mar 15, 2008
    Messages:
    102
    Likes Received:
    1
    Trophy Points:
    52
    Location:
    coalinga CA
    Vehicle:
    72 maverick grabber
    Someone asked about a write up on this in the forums and I'm in the process of doing this so I'm posting progress and step by step (what i did) tips are appreciated :) after this come a new 7/8 sway bar and control arm bushings
    Step 1 choose your parts
    i went with the KYB Gas-a-just shocks(KG4517) and Moog Chassis Parts (AMG8306)
    [​IMG]
    Step 2: remove shocks
    remove the top 2 bolts on the shock then unbolt the other brackets (not sure what they're called)
    [​IMG]
    [​IMG]
    Step 3 remove the 2 lower shock bolts
    [​IMG]
    Step 4 remove the shock
    Step 5 put the bushings on the shock and install
    [​IMG]
    if you are just replacing the shock do the reverse of this with you're new shock and your done im continuing for the spring replacement
    Front Coil Spring Replacement
    Step 1 unbolt the charcoal can (if applicable) it makes step 2 possible
    [​IMG]
    Step 2 remove the outer spring cover (that's what i'm calling it)
    [​IMG]
    and that's where I ran out of time today
     
  2. john T

    john T Member

    Joined:
    Mar 15, 2008
    Messages:
    102
    Likes Received:
    1
    Trophy Points:
    52
    Location:
    coalinga CA
    Vehicle:
    72 maverick grabber
    i did not install the new shock i just dropped it in the for illustration purposes.. also my new one is about an inch shorter than the one it had on it any suggestions?
     
  3. Ryan

    Ryan Ford Addict

    Joined:
    Mar 9, 2002
    Messages:
    3,185
    Likes Received:
    104
    Trophy Points:
    182
    Location:
    Phoenix Az.
    Vehicle:
    73 Maverick, 70 F-100, 68 F-100, 02 Crown Vicoria
    First suggestion, use a COIL spring compressor unless you have room to get 2 of those STRUT spring compressors on the spring 180 degrees apart. using one strut compressor can be dangerous as it will bend the spring and pop out of the compressor. Probably a good thing you ran out of time.

    A SPRING compressor will go down inside the spring like the shock does. It has 2 hooks on each the top and bottom brackets with the screw in the center to compress the spring evenly.
     
  4. john T

    john T Member

    Joined:
    Mar 15, 2008
    Messages:
    102
    Likes Received:
    1
    Trophy Points:
    52
    Location:
    coalinga CA
    Vehicle:
    72 maverick grabber
    thanks Ryan i wasn't sure why i had 2 as i had never used them before hopefully i will have these out and the new ones in soon enough, that is after i find a bushing for the top the old rubber one was more than likely the stock one.
     
  5. rthomas771

    rthomas771 Member

    Joined:
    Jan 22, 2008
    Messages:
    8,075
    Likes Received:
    962
    Trophy Points:
    498
    Garage:
    1
    Location:
    GA
    Vehicle:
    '74 Maverick 302 5-Speed.'60 Falcon V8. '63.5 Falcon HT
    I wouldn't trust a strut spring compressor. The hooks dont fit a coil spring good enough...use the correct tool. You can brower a coil spring compressor from Advance or Auto Zone for free.

    [​IMG]
     
  6. mavgrab302

    mavgrab302 MCCI Florida State Rep

    Joined:
    Nov 24, 2007
    Messages:
    4,475
    Likes Received:
    140
    Trophy Points:
    147
    Location:
    Ocala,Florida
    Vehicle:
    71 Maverick Grabber
    I built my own coil spring tool, I tried both of the part store tools and dang near killed myself.... I built one that mounts where the shock mounts and works great... Takes a few minutes to set up but its safe and easy to use....Here's a link to what I built.
    http://home.bresnan.net/~dazed/spring
     
    Last edited: Oct 20, 2010
  7. Craig Selvey

    Craig Selvey Indiana State Rep - MCCI

    Joined:
    Mar 9, 2002
    Messages:
    18,304
    Likes Received:
    1,367
    Trophy Points:
    878
    Location:
    Albany, Indiana
    Vehicle:
    1972 Maverick Grabber - Color: Orange Also, 1976 Ford Maverick 4-door, 1977 Mercury Comet 2-door.
    Was this done on a junk yard car?

    :D Just looking at all the leaves, cobwebs, etc in the engine compartment.
     
  8. Dave B

    Dave B I like Mavericks!

    Joined:
    Mar 9, 2002
    Messages:
    16,931
    Likes Received:
    215
    Trophy Points:
    347
    Location:
    Parts Unknown......
    Vehicle:
    3 Grabbers
    :eek:..............
     
  9. john T

    john T Member

    Joined:
    Mar 15, 2008
    Messages:
    102
    Likes Received:
    1
    Trophy Points:
    52
    Location:
    coalinga CA
    Vehicle:
    72 maverick grabber
    unfortunately no the hood was taken off my car and it sat under a nice big eucalyptus tree. i also forgot to put the fender removal. i already had the fender off mine so ill take pics when putting it back on
     
  10. john T

    john T Member

    Joined:
    Mar 15, 2008
    Messages:
    102
    Likes Received:
    1
    Trophy Points:
    52
    Location:
    coalinga CA
    Vehicle:
    72 maverick grabber
    thursday im getting back out to my car at noon and working on it till its dark. i also have to replace the control arm bushings not sure what i need to do there. this is my first time doing suspension or pretty much any mechanical work. i can change your oil in about 8 minutes though Former jiffy lube tech :)
     
  11. john T

    john T Member

    Joined:
    Mar 15, 2008
    Messages:
    102
    Likes Received:
    1
    Trophy Points:
    52
    Location:
    coalinga CA
    Vehicle:
    72 maverick grabber
    removed the spring today used a torch (don't use a torch if you want to reuse the spring)
    compressed the coil slightly with a jack
    [​IMG]
    started heating with a torch let down the jack and hit it with a hammer fell right out
    [​IMG]
    [​IMG]
    coil removal complete

    Upper control arm removal
    unbolt these 3 bolts
    [​IMG]
    once they are removed you can lift up the control arm to reveal this
    [​IMG]
    these bolts go through the fender into the engine compartment. to make this easier you can remove the spark plug wire that get in the way. if you plan on putting in headers now is a great time to get shorter bolts.
    now that you've removed the control arm you can replace the bushings (i didn't order the upper bushings but they're on my next order)
    [​IMG]
    to replace the bushings you need to remove the end caps from the rod (they come off pretty easily i used an 1 1/4 wrench)

    lower control arm (i tied up the brakes to keep them from pulling on the line)
    remove your sway bar bolt
    [​IMG]
    [​IMG]
    then remove this bar (it goes to the front of the car)
    [​IMG]
    first you have to remove the 2 cotter pins and loosen the nuts. this is hard to separate from the LCA(lower control arm) due to the fact that these bolts have teeth that grab the metal i managed to free by holding the bar and smacking the LCA with a hammer, rubber mallet recommended or any lighter means
    [​IMG]
    [​IMG]
    then remove the ball joint
    [​IMG]
    remove the cotter puns then remove the castle nut i threaded the castle nut back on and hammered on it till the ball joint came free. removed the nut and removed it the rest of the way.
    [​IMG]
    next you can remove the brake from the LCA i was unable to and was also unable to free the brake lines from the fittings (i cut the line) NOT recommended I'm replacing the front drums with disk brakes off a 69 Thunderbird so i dint mind i was planing on replacing the lines anyway
    [​IMG]
    remove this bolt
    [​IMG]
    this is where i ended today as i was tired of getting bit by ants, and just flat out tired
     
  12. canuck222

    canuck222 vroom, vroom... Supporting Member

    Joined:
    Jul 22, 2010
    Messages:
    161
    Likes Received:
    32
    Trophy Points:
    83
    Garage:
    1
    Location:
    Woodstock, ON
    Vehicle:
    '73 Mercury Comet, 302, Auto
    Any plans on continuing this write up? I find this very interesting and seeing how you have done it at home it has given me some motivation to give it a try myself, however I would very much like to see the whole story before I go out and buy the parts and get started.
     
  13. john T

    john T Member

    Joined:
    Mar 15, 2008
    Messages:
    102
    Likes Received:
    1
    Trophy Points:
    52
    Location:
    coalinga CA
    Vehicle:
    72 maverick grabber
    unfortunately i ran out of cash on this project for now. i have to also figure out how to fix my control arm bolts backing plate (the ridge that the ecentric sits against). but since you asked i will start bolting on what i have for now. this is a good point to look into a disk brake conversion at the same time.
     
  14. Streetdeacon

    Streetdeacon Streetdeacon

    Joined:
    Feb 16, 2010
    Messages:
    1,172
    Likes Received:
    2
    Trophy Points:
    120
    Location:
    Bellingham, WA
    Vehicle:
    1977 Maverick 2dr.
    I am not sure where you used the torch, but those springs are done for. :huh:. One thing to do is find a repair manual somewhere. If your parts store doesn't have one, try the local library and take photocopies. It will make the job alot easier and safer. Remember, safety first!:tiphat:
     
  15. PaulS

    PaulS Member extrordiare

    Joined:
    May 3, 2004
    Messages:
    4,858
    Likes Received:
    11
    Trophy Points:
    0
    Location:
    Seattle area
    Vehicle:
    1966 Mustang, 1972, 73, 73 and 73 Mavericks
    He was not planning on re-using the springs - his way is faster for garbage springs.
     

Share This Page